Revisiting Inverters.

      9 Comments on Revisiting Inverters.

It’s been a while.

It’s been quite a while since I did an inverter article. Inverters have not changed a lot since then, but there’s still some new material to go over. It’s also a good opportunity to review older concepts.

Most hams know what inverters do but don’t know any details about them. Briefly, there are three types of inverters: Square wave, modified sine wave, and sine wave. There are significant differences between them.

Square wave inverters are the simplest. A series of transistors switch DC current between positive and negative to approximate a 60 Hz AC signal. The output is pulsing DC, not actual AC. As you can guess, this can cause problems for equipment, particularly electric motors.

Modified sine wave inverters use the DC input to generate a “stepped” output that roughly follows a traditional AC waveform. The term “modified sine wave” is descriptive but somewhat inaccurate since they do not produce a true mathematical sine.  It is still just a form of pulsing DC. These inverters are acceptable for most applications. They are less likely to cause the problems square wave versions are known for.

Sine wave or “pure sine wave” inverters are the only devices capable of creating  true 60 cycle power. This is done through a series of oscillators. Better quality sine wave inverters also have microcomputer-controlled voltage regulation and circuits that maintain a clean 60 Hz output while under heavy current loads.

What is sine and why does it matter? inverters

I promise I won’t go deep into math or spew out complex equations here. Frankly, I’m a long way away from technical college and I wasn’t particularly good at it even back then. However, knowing the basic concept of the trigonometric sine function will help the off grid amateur better understand their inverters and and how it effects their equipment.

Sine exists in triangles. It is a ratio of the length opposite the subject angle to the length of the longest side (or hypotenuse) of the triangle. When the angle is constantly changing, such as in an AC circuit, the sine function can be plotted on a periodic graph that will produce the familiar sine wave. In this case, the period (or time for one cycle) is 1/60th of a second.

As you can see from the animation below, the rotation of a finite line around a fixed point (in other words, a circle) is directly proportional to the periodic sine. Now, apply this concept to an electric motor. When the sine wave is replaced with a square wave or a modified square wave, the 360 degree cycle is corrupted. The motor will not run properly and could even be damaged. If you are using a linear power supply, be aware that transformers also depend on the same 360 degree cycle and will similarly not run as well as they would on true 60 Hz power. Switching power supplies do not have transformers and are not as heavily dependent on sine function.

Pi Day GIF - Find & Share on GIPHY

(public domain animation courtesy of giphy.com)

This admittedly is a very basic definition of the trigonometric sine function. If any Off Grid Ham reader is a math whiz and would like to write a guest article explaining these concepts in plain language, please reach out and we’ll set something up.

Inverter roundup. inverters

Square wave inverters are the least desirable of the bunch. Electric motors do not like them because motors depend on a 360 degree sine cycle to run properly. When operated with square wave power, which as we already know is really just pulsing DC, motors are prone to overheating and reduced capacity.

Square wave inverters are considered obsolete technology. I could not find any new units for sale, but there may be a lot of them on the used market. There is almost no good reason to choose a square wave inverter. If you are considering a used inverter and cannot determine the type of output, pass on it unless you can verify the output with an oscilloscope. Do not rely on the word of the seller because they may not even know what they have.

AC INVERTERS

OFF GRID HAM ORIGINAL GRAPHIC ©2018

Modified square (sine) wave inverters are the most popular; you can find them for sale all over the place. Switching power supplies tolerate them well. Electric motors and linear power supplies will probably tolerate them well depending on the situation. Modified square wave inverters are a good balance between price and performance, so if you’re on a budget and/or don’t need a high end inverter, these units are for you.

ac inverters

GRAPHIC COURTESY OF ALTESTORE

Pure sine wave inverters are of course the most desirable. All devices including electric motors and linear power supplies will run normally. The difference in price between them and the modified square waves has tightened in the last few years. If you are looking at MSW inverters due to budget concerns, consider that a pure sine wave is typically only a few dollars more.

AC INVERTERS

OFF GRID HAM ORIGINAL GRAPHIC ©2018

As always, beware of cheap junk.

The internet is overflowing with inverters for sale at prices that seem too good to be true. We’ve covered this before many times but it never seems to fully sink in, so let’s go over it again. Don’t buy cheap off brand junk. It is seldom worth it.

Regular readers know there are only two situations when buying cheap gear is Off Grid Ham approved. One, when you just want to dabble & experiment without making a big commitment. Two, when you need the equipment for a non-essential occasional or single-use purpose, such as a kids’ science project or to use once a year on Field Day. If you do not fit into one of the criteria above, then it’s assumed you need an inverter for mission-critical applications.

Life-supporting medical devices deserve special mention. Heck, I could do an entire article on this alone. I am astonished at how many people are using $29.00 discount store inverters as backup power for their CPAP machines, cardiac telemetry, renal dialysis, oxygen generators, etc. Cut corners somewhere else; this is not the moment to be a cheap bastard. If you need off grid power for medical purposes then shop as if your life depended on it, because it does.

So what is a “good” inverter?  I personally use only ExcelTech and Samlex pure sine wave inverters. ExcelTech is the “Rolls Royce” of inverters and has a price tag to match, but you truly will not find a better, more reliable unit anywhere. These superlative inverters are made in USA and built to last decades. They are often used in government and military installations.

Samlex is not on the level of ExcelTech, but it’s a very solid, reliable, well made inverter with a clean & stable output. They are at a price point that’s within reach of most off grid hams. If you can’t afford an ExcelTech, then get a Samlex. Samlex makes both modified and pure sine wave inverters, so pay attention to what you are buying.

inverters

©EXCELTECH USA.

inverters

©SAMLEX AMERICA

Resources.

These Off Grid Ham articles from 2016 go into a lot of technical detail about inverters:

Part One  Part Two

Wait…before you click away…

Would you like to see an article about off grid power for medical devices? It’s not really within the realm of amateur radio, but if there is enough interest, I’ll do it. Leave a comment below or reach out through the contact page.

 

9 thoughts on “Revisiting Inverters.

  1. -Jed

    Thank you. You can revisit as much as you like. I learn everytime I read articles here. Again, thank you.

    Reply
    1. Chris Warren Post author

      I’m glad you’re enjoying Off Grid Ham. Please come back soon…and help spread the word by posting my articles on social media and promoting the website on the radio, club meetings, etc.

      Reply
  2. -Jed

    How to power medical devices? Absolutly! At my age so many folks have some sort of medical device and they are always worried about the power going out and their device no working. Oxygen is a big one.

    Reply
  3. randall krippner

    Thanks, Chris. A good, clear explanation without going into mind numbing math (grin).

    One thing I’d add is never push an inverter to its maximum power rating, especially the cheap ones. I’ve seen a lot of the cheap ones, especially the ones intended to plug into cigarette lighter sockets in cars, go up in smoke when put under too much of a load. Make very sure you know what the recommended wattage is and stay well under that limit.

    I just found out the other day that my new car as 120V outlets in the back seat. I didn’t even notice when we bought the thing. I’m going to have to dig through the owner’s manual and see what’s up with that and perhaps throw the scope on it and see what’s coming out of that socket.

    I’d say that doing an article about powering medical devices off grid would be an *excellent* idea!

    Reply
    1. Chris Warren Post author

      If you have one of the “good” inverters it will shut itself off automatically if it’s overloaded. Still, you are right that it’s not a good idea to push any device to the top end of its operating limit.

      Inverters in cars are somewhat common these days. Most of them are in the 150 watt range, enough to charge some batteries or run a laptop computer and not much more.

      Reply
      1. randall krippner

        Yep, you’re right about the outlets, 150W. Not entirely useless because I could plug the charger for my Yaesu handhelds into it which would be useful, but not good for much else. Just found out it also has a wireless charger in a cubby hole in the dash to charge my iPhone which is kind of neat. Still trying to decide if I want to put my FTM-400 in the car. There would be room to put the transceiver in the spare tire compartment but trying to mount the display in a convenient place without damaging the dash is going to be a challenge.

        Reply
  4. Rucksack Rob

    A good review / update is ALWAYS welcome. Your post are always relevant and timely and yes, any off-grid pointers regarding (not only) medical devices but other 120vdc devices such as brief use of power tools, etc would be most welcome. (But then… that’s where inverters come in handy…lol)
    Thanks for sharing your knowledge and for what you do.

    Reply
  5. K0JEG

    A somewhat antiquated option is an electric generator. These use a 12 VDC motor that shares a common shaft with an alternator that outputs 120 VAC. Very clean output but also very inefficient and makes some audible noise.

    http://redilinegenerators.com/

    Reply

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